What factors influence the design complexity of injection mold tooling?
1. Part Geometry: The complexity of the part's geometry is a significant factor. Parts with intricate shapes, undercuts, thin walls, or complex features such as threads or inserts require more complex mold designs.
2. Parting Line: Parts with multiple parting lines or irregular parting line configurations may require more complex mold designs.
3. Number of Cavities: Molds with multiple cavities require more precise alignment and gating systems, which can increase the complexity of the mold tooling.
4. Side Actions and Slides: Parts that have undercuts or features that cannot be easily released from the mold adds complexity to the mold tooling design.
5. Cooling System: Complex part geometries or materials with high heat transfer requirements may necessitate intricate cooling channels, which can increase the design complexity.
6. Injection System: Different part geometries and materials may require specific gate designs, hot runners, or multi-tip systems.
7. Ejection Mechanism: Parts with complex undercuts or delicate features may require the use of complex ejection mechanisms, such as lifters or collapsible cores.
8. Tolerances and Surface Finish: Achieving precise part dimensions or surface finishes may require additional mold features or tooling considerations.
It's important to work closely with experienced mold designers or tooling to ensure an optimized mold tooling design that meets the desired specifications.
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